Green Star wave soldering

1. arc appearance, streamlined design.

The 2. inlet plate adopts the direct connecting type to enter the plate device, the stainless steel chain transmission, guarantees PCB smooth enters the machine.

3. spray system uses precision digital display control, nozzle movement rodless cylinder drive, spray speed digital control, automatic flux stable supply, can make the spray flow quickly saturated, spray width automatically with the variation of PCB and follow up spray, effectively prevent spray or spray is not excessive.

4. ventilation system, use up and down ventilation. A three - layer screen that allows the excess residue of the spray to completely eject from the body. In order to achieve the environmental process higher,

5. super long type 1.4 meters, 2 section infrared preheating (can choose all hot air), two section temperature zone evenly, can control temperature alone, more perfect to meet various requirements lead-free process.

6. tin by casting heating plate made of stainless steel, 316L, the two peak close design, suitable for lead-free soldering completely, temperature using PID temperature control way, temperature control accuracy of ± 2 degrees, two peaks between the maximum temperature drop of 5 DEG C.

7. forced cooling system, cooling down at the same time, the use of cold Lei rotary blower design, to ensure that each component of the PCB board to get the corresponding cooling effect.

8. transport systems, special wear-resistant aluminum profile, the unique design of the claw hook, central guide rail with flexible intermediate support structure, effectively prevent deformation of rail transmission using delta inverter drive motor stepless import ZD caused by heating, more effective and more accurate precision control of transport.

9. use special industrial computer, DELL LCD display, all signal lines through the shield, makes the control system more stable and reliable, English window Windows XP, with a flexible and dynamic analysis of curve test curve is powerful, but can also record and print to save all data.
Thing   item  
Sex   can  
Special   point   say   Ming  
PCB  board requires  
 
PCB substrate size
Standard machine W:50~ 300mm
Special machine W:50~ 450mm
PCB board component height limit
100mm
Special instructions
PCB plate transport direction
Standard: L → R left → right
R → L; right → left style; prior to ordering
Spray parts  
 
Nozzle
The Japanese Meiji nozzle, the spray range 20~ 65mm fan adjustable nozzle height adjustable 50~ 200mm, maximum flow rate of 60Ml/min.
Ensure uniformity and reliability of spray
Gas path system
Adopt imported filter, control valve and pipe joint, digital display
Ensure spray reliability
Spray nozzle movement system
MITSUBISHI PLC and computer adaptive control are available for selective spray
The controller based on the PCB width, transport speed, accurate calculation and control time of spray, spray speed, the user can set the spray amount in advance, lag, spray width can also be set manually according to the different needs of the spray velocity
Nozzle movement mode
Rodless cylinder drive
The accurate implementation of computer data, automatic adjustment of spray speed, to ensure uniform spraying
Standard 2 fog recovery mesh
The 2 boards are alternately used, and the excess flux mist is recovered
Reduce environmental pollution
Mesh plate mounted fog recovery fairing
The droplets that are retained on the fog screen and on the fairing will flow in an inclined direction
Avoid vertical fall and pollute the PCB
Flux Filtration recovery system
The upper / lower ventilation system is filtered by stainless steel wire mesh, and the excess fluid is removed by maximum filtration with the characteristics of the fluid.
 
Preheating element  
 
2 section long preheating zone
Two stage preheating 1400mm, temperature independent control
Sufficient to correspond to the highest temperature requirements for lead-free soldering fluxes
Temperature control mode
Intelligent PID regulation
High temperature control precision, with protection function
Heating element
High energy heater
Options: infrared preheating or infrared hot air preheating
Air handling mode (option)
Full circulation hot air heatingMulti point jet
PCB has uniform heating and high thermal efficiency
Preheat power
Total power 12KW
 
Preheating effect
No temperature compensation is necessary to ensure that the temperature drop of the PCB plate is not more than 5 degrees centigrade. Special lead-free soldering process can be achieved.
 
Installation mode
Modular design, easy maintenance and repair
 
Tin component  
 
Tin material
Lead free furnace: corrosion-resistant nozzle, SUS316 stainless steel liner
 
The amount of tin tin.
280kg
Optional item: increase 500kg
Furnace temperature range
Room temperature ~ 300 DEG C
 
Height adjustment range
01.2M adjustable
 
Power requirements
10kw
 
First wave crest and second crest spacing
25~ 30mm
To ensure that the solder point reaches the second wave crest after the first wave reaches the solder, the tin on the PCB solder joint is in molten state, which enhances the wettability of lead free solder.
Equipped with 2 first wave nozzles
•   standard nozzle
 
Equipped with 2 second wave nozzles
•   standard flat tin wave
 
Low oxidation design
In most cases, a tin slag: ≤ 2.5kg /8h
Lead free tin slag: ≤ 3.5kg /8h
Tin containing impurities different, tin slag about deviation
 
wave motor
High temperature motor of Taiwan TCG company, digital regulation of wave crest height
3 year replacement parts.
Heating element
Special long life external heating heater, with external hot metal plate heating, Swiss happy solid state relay. The bath is heated evenly, plus or minus 2 degrees.
•   3 year replacement parts
Refrigeration system (standard)  
 
Cooling method
Two sided forced air cooling system
Industrial strong cooling system
Fan power
180W
 
Nozzle air flow rate
~ 1.2m /s (1.2 m / s)
 
Cold air duct system
Considering the characteristics of the fluid and obtain a uniform, two wind fan.
 
PCB  transport system  
 
High strength wear-resistant rail
SINOEVER special aluminum rail with removable wear-resistant stainless steel rails; special thermal compensation anti deformation of flexible structure, ensure the rail deformation, off board.
 
Automatic width adjustment
Manual / automatic width adjustment (option)
 
Transfer the hook titanium claw
SINOEVER special titanium claw hook splint, standard ≤ 2.5mm
Selection of elastic claws or duckbill claws.
C/V speed setting minimum unit range
Minimum unit 1mm /min0~, 1800mm, /min
 
C/V speed range
Computer dead loop control ± 10mm /min less than
 
Chain tensioning device
Sprocket adjustment tension
 
Transport motor
Dongchuan inverter motor, Japan
 
Airframe structure  
 
Frame structure
Streamlined overall frame welding structure, streamlined design, beautiful and durable
 
Front and rear door structure
All removable structures provide maximum maintenance space
 
Rack size
L2800 X W1300X H1680
 
Overall size
L3600 X W1300X H1680
 
Electrical and control performance  
 
Control host
Industrial computer + MITSUBISHI PLC control
 
control interface
WindowsXP, English and Chinese online free switching
Friendly man-machine interface, available in English and Chinese online free version
Equipment and personnel safety
Set leakage protector
 
Abnormal alarm mode content
Alarm temperature too high or too low
 
Alert list
The system will save all the alarm files, users can see the alarm items and alarm time
 
Temperature curve test
The system has the function of measuring temperature curveAnd make an analysis based on the curve (3 points)
 
After sale service system  
 
Within the warranty period
1 years (SINOEVER, all products, all customers)
Note: high temperature parts for reflow soldering and wave soldering shall be replaced free of charge for 3 years
 
Outside warranty time
No labor costs (foreign fare collection), the Department of goods at the purchase price by 1.2 collection
 
After service response time
Shenzhen area: 5 hours to the factory
Zhuhai, Dongguan, Huizhou: 8 hours to the factory
Other areas (capital): 24 hours to the factory (the first plane)
 
Key accessories models and brands
 
Transport motor, tooth case
Three phase 90W gear box 1:100
Dongchuan, Japan
Titanium claws
Itvid special day
Xiecheng
Tin motor
Three phase 6 pole 0.37KW high temperature resistance
Taiwan TCG
Pneumatic component
 
AIRTAC
control computer
With Windows XP operating system
 
PLC, temperature control module
Mitsubishi
Mitsubishi
Intermediate relay
 
Japan OMRON
Frequency converter
Type M
Delta
Heating tube
 
Switzerland
Centrifugal fan
CY180
Taiwan Sanyue
Photoelectric switch
24V NPN
OMRON
Solid state relay
40A
A.C.S
Air switch
 
MITSUBISHI
AC contactor
 
MITSUBISHI
Thermocouple
Insulated type
Hongkong Baoguang
Button switch
 
Schneider
Nozzle
AT-100
meiji